PSA Nitrogen Generator for Food and Medical Use 10-200 Nm³/Hour

Elevate your food preservation protocols and medical manufacturing processes with the PureAire High-Efficiency PSA Nitrogen Generator. Engineered for demanding applications requiring ultra-high purity (up to 99.99%) and absolute reliability, our systems leverage cutting-edge Pressure Swing Adsorption (PSA) technology to deliver cost-effective, on-site nitrogen, eliminating the logistical hassles and expenses of cylinder or liquid supply. Built specifically for the stringent hygiene and performance standards of food processing and medical corporations.

1. Unmatched Purity & Efficiency:
   • Generate nitrogen precisely tailored to your needs, ranging from 95% to 99.99% purity, ensuring optimal food preservation (preventing oxidation, spoilage, microbial growth) and meeting critical medical/pharmaceutical specifications (inerting, blanketing).
   • High-Efficiency PSA Process: Utilizes premium carbon molecular sieves for superior oxygen/nitrogen separation, maximizing gas yield and minimizing compressed air consumption, significantly slashing operational costs.
   • Ultra-Low Dew Point ( ≤-40°C): Extracted nitrogen is exceptionally dry, preventing moisture-related issues like microbial growth in packaging or condensation in sensitive medical processes.
2. Hygienic & Durable Construction:
   • Corrosion-Resistant Stainless Steel Piping: Essential for food-grade and medical applications, ensuring gas purity integrity, preventing contamination, and enabling easy sterilization/CIP (Clean-In-Place) procedures. Guarantees long-term reliability and compliance.
   • Advanced Anti-Oxidation Design: Built-in safeguards protect the molecular sieves and core system components from oxidation damage, ensuring consistent performance and maximizing adsorbent lifespan even during fluctuations.
3. Robust Industrial Performance:
   • Wide Operating Range: Handles air source pressures of 0.75 - 1.0 MPa and reliably delivers nitrogen at pressures of 0.35 - 0.6 MPa, suitable for most packaging lines and processing equipment.
   • Scalable Capacity (10 - 200 Nm ³/Hour): From pilot plants to large-scale production, we offer models to match your exact volumetric demand, providing flexibility for growth.
4. User-Centric Design & Operation:
   • Compact & Modular Footprint: Space-saving design allows for flexible installation within production facilities. Modules facilitate easier maintenance and potential future expansion.
   • Intelligent Control System: User-friendly PLC interface provides real-time monitoring of purity, pressure, flow, and alarms. Features automated operation and self-diagnostic capabilities for minimal supervision.
5. Critical Applications:
   • Food Preservation: Modified Atmosphere Packaging (MAP), blanketing of oils, snacks, dairy, beverages; purging tanks/lines; inerting during processing.
   • Medical & Pharmaceutical: Blanketing sensitive chemicals/biologics, purging reactors and vessels, medical device manufacturing packaging, laboratory inert atmospheres.

1. Why choose on-site nitrogen generation over cylinders/bulk liquid?
   • Significant Cost Savings: Eliminate rental fees, delivery charges, and premium prices per unit of gas. Pay primarily for the electricity to run the generator and compressor.
   • Continuous, Uninterrupted Supply: Never run out of gas or face delivery delays. Produce nitrogen 24/7 on-demand.
   • Enhanced Safety: Remove risks associated with handling high-pressure cylinders or cryogenic liquids.
   • Operational Control: Adjust purity and flow precisely to match your process needs in real-time.
   • Sustainability: Reduce carbon footprint associated with gas transportation.
2. Is the generated nitrogen suitable for direct food contact and medical use?
   • Absolutely. The combination of high purity (up to 99.99%), ultra-low dew point (≤-40°C), and critical use of stainless steel piping throughout the gas path ensures the nitrogen meets stringent hygiene standards for food preservation (FDA/GMP relevant) and purity requirements for medical applications. Proper inlet air filtration (oil-free compressor + high-grade filters upstream) is essential.
3. How complex is the maintenance?
   • PureAire generators are designed for reliability and ease of maintenance. Routine tasks typically involve periodic filter changes (pre-filters for inlet air) and scheduled inspections. The intelligent control system alerts operators to necessary service intervals. The robust design, especially the stainless steel construction and anti-oxidation features, minimizes wear on critical components.
4. Can the system adapt if our nitrogen needs increase in the future?
   • Yes. Our modular design philosophy allows for capacity expansion. We offer systems across a wide range (10-200 Nm³/h) and can often design initial setups to facilitate straightforward future upgrades, protecting your investment.
5. What certifications do the systems have?
   • PureAire generators are engineered and manufactured to meet international safety and performance standards (e.g., CE, PED). Specific certifications can be discussed based on the model and intended medical application requirements (e.g., supporting validation for GMP environments).